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eVTOL Operational Costs And Profit: “Does Anyone Have a Clue… Yet?”

Please check out leehamnews.com, a news, trend spot­ting and analy­sis web­site spe­cial­is­ing in the avi­a­tion indus­try. The com­pa­ny was found­ed by Scott Hamil­ton more than 25 years ago. Its star jour­nal­ist today is Bjorn Fehrm, a for­mer aero­nau­ti­cal engi­neer and fight­er pilot from the Swedish Air Force who flew the Drak­en fight­er.

Fehrm con­tributes a reg­u­lar flow of arti­cles as well as writ­ing a blog called Bjorn’s Cor­ner, where he looks at and cov­ers both the aero­nau­ti­cal indus­try and more impor­tant­ly, the eco­nom­ics that lie behind it.

Bjorn Fehrm

Fehrm has a grow­ing read­er­ship and in recent months writ­ten a series of blogs on both elec­tric aero­planes and eVTOLs. (see link below)

https://leehamnews.com/category/bjorns-corner/

Recent­ly, the jour­nal­ist has been focus­ing on the eVTOL indus­try. Last week Fehrm pub­lished an intrigu­ing piece enti­tled, ‘Sus­tain­able Air Trans­port. Part 44. eVTOL Oper­at­ing Costs’.

He writes, “We have analysed the oper­a­tional costs for air­lin­ers and feed­er air­craft for almost a decade with our air­craft per­for­mance mod­el. An eVTOL is not that dif­fer­ent; the cost fac­tors are the same, but their con­tent dif­fers.”

It goes on, “We used the mod­el to analyse the ener­gy, crew, main­te­nance, air­port, under­way, and cap­i­tal costs. The total cost for a typ­i­cal city-to-air­port feed­er mis­sion of 30 min­utes, includ­ing pro­ce­dures, would be just over USD200.”

Below is the cost break­down:

This is rel­e­vant, sure­ly, giv­en today’s break­ing news from Archer Avi­a­tion about its first U.S planned eVTOL route between the Unit­ed Airline’s hub at Newark Lib­er­ty Inter­na­tion­al Air­port and Down­town Man­hat­tan Heli­port in New York City.

While we must take Fehrm’s ‘air­craft per­for­mance mod­el’ break­down at face val­ue, he con­tin­ues, “We see that the ener­gy costs rep­re­sent 2 per­cent of the cost mass, where­as the main­te­nance of the air­frame with its sys­tems, motors, and rotors is 9 per­cent.

“The prob­lem areas are the bat­tery renew­al costs at 32 per­cent, the cost of using the heli­port, the air­port, and the in-between air­space at 25 per­cent, and the cost of the pilot at 23 per­cent.” Adding, “The con­clu­sion is the cost eVTOL OEMs love to dis­cuss — the ener­gy cost — is non-rel­e­vant to the oper­a­tions costs of air taxis.”

Agreed his fig­ures are for a 30 minute flight and not the ten minute jour­ney pro­posed by Archer. Triv­ia Ques­tion: How many miles will an eVTOL trav­el at an aver­age speed of 150 mph over 30 min­utes?

Mean­while, if Joby and Wisk, for exam­ple, are propos­ing USD3 per pas­sen­ger per mile and giv­en a max­i­mum of four pas­sen­gers can trav­el per flight, the obvi­ous ques­tion is? How will eVTOL com­pa­nies make a prof­it, par­tic­u­lar­ly in the ear­ly days?

Back in May evtolinsights.com pub­lished a fea­ture enti­tled: Do Fly­ing Taxi Pro­ject­ed Flight Costs Add Up Or Is It All “Pie in the Sky?” Matt Field, Joby’s CFO, com­ment­ed, “Over time, the cost of a trip per pas­sen­ger is expect­ed to be on par with an UberX, although we’d expect prices to be clos­er to Uber Black pric­ing in the ear­ly years of ser­vice.”

Field then esti­mates an oper­a­tional cost of 86 cents per seat per mile.

Cost Break­down

: Pilot 22 cents
: Main­te­nance (includ­ing labour) 19 cents
: Ver­ti­port support/landing fees 11 cents
: Bat­tery and charg­ing 13 cents
: Air­craft and insur­ance 9 cents
: Sun­dries 12 cents

How does this fair with Fehrm’s analy­sis?

It seems eVTOL prof­its may be thin on the ground dur­ing those ear­ly pio­neer­ing days. Last month, evtolinsights.com inter­viewed Chad Cashin, the new CCO of Aut­oFlight, who is anoth­er that cites the Uber com­par­i­son. He remarked, “Ini­tial­ly, the pas­sen­ger cost will be sim­i­lar to Uber Black. Once auton­o­my hits, this will be the major game chang­er. Over­heads come down along with pas­sen­ger prices and every­thing changes.”

Fehrm’s analy­sis that crew costs make up 23 per­cent of that USD200 will dis­ap­pear once auton­o­my arrives. Yet, com­pa­nies like Ver­ti­cal Aero­space talk of employ­ing a pilot onboard its VX4 for at least the first 10 years of oper­a­tions.

Next Fehrm focus­es on the eVTOL bat­ter­ies. He writes, “The bat­tery costs deserve spe­cial atten­tion. We need more than five bat­ter­ies per year, and you can’t base the renew­al cost on the costs in the car indus­try. It pro­duces some five bil­lion ener­gy-ori­ent­ed cells this year. End of this decade, the eVTOL indus­try will demand less than 0.1 per­cent of the car indus­try quan­ti­ty of its spe­cial, pow­er-opti­mised cells.

“There­fore, we have based the bat­tery costs on what the man­u­fac­tur­ers have told us will be the renew­al cost for a 144kWh eVTOL bat­tery at the end of the decade.”

It seems the eVTOL indus­try is hop­ing that bat­ter­ies will sig­nif­i­cant­ly improve and assist in bring­ing down their over­heads too.

This arti­cle is not meant to be an in-depth analy­sis, but more to prompt dis­cus­sion. Cer­tain­ly, prof­its will be thin on the ground in those ear­ly days, “Uber Black or no Uber Black.”

(News Source: https://leehamnews.com/)

(Top image: IEEE Spec­trum)

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