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Alaska Airlines and ZeroAvia to develop world’s largest zero-emission aircraft

Alas­ka Air­lines pre­sent­ed to ZeroAvia a Dash 8 Q400 region­al tur­bo­prop that will be retro­fit­ted with a hydro­gen-elec­tric propul­sion sys­tem at ZeroAvia’s Paine Field research and devel­op­ment site.

High school stu­dents from Rais­beck Avi­a­tion High School, Wash­ing­ton State Gov­er­nor Jay Inslee, Con­gress­woman Suzan Del­Bene and Sno­homish Coun­ty Exec­u­tive Dave Somers par­tic­i­pat­ed in the for­mal han­dover of the 76-seat Q400 air­craft that will be devel­oped by ZeroAvia.

ZeroAvia also debuted its 1.8 MW mod­u­lar elec­tric motor sys­tem in a pro­to­type con­fig­u­ra­tion at the event, demon­strat­ed with a pro­peller spin aboard the ZeroAvia’s 15-ton Hyper­Truck ground-test rig.

Com­bined with high­er tem­per­a­ture PEM fuel cells and advanced pow­er elec­tron­ics, the motor is one of three key build­ing blocks for enabling com­mer­cial­ly-rel­e­vant hydro­gen fuel cell engines in larg­er air­craft.

May 1 2023 Everett WA USA Alas­ka Air­lines donates a Q400 to ZeroAvia for devel­op­ment of hydro­gen propul­sion tech­nol­o­gy at Paine Field Demon­stra­tion of pro­pellers dri­ven by Hyper­Truck ground test rig Manda­to­ry Cred­it Joe Nichol­son Alas­ka Air­lines

Alas­ka Air­lines CEO Ben Minicuc­ci said: “Alas­ka Air­lines has defined a five-part jour­ney to achieve net zero car­bon emis­sions long-term, but we can­not get there alone. New tech­nolo­gies are required to make that future pos­si­ble.”

Cou­pling ZeroAvia’s pow­er­train to the Dash 8–400 air­frame will pro­duce an air­craft around five times more pow­er­ful with fuel cell engine tech­nol­o­gy than has been demon­strat­ed any­where to date.

ZeroAvia founder and CEO Val Mif­takhov added: “Launch­ing this pro­gramme puts us on track for a test flight next year, and accel­er­ates our progress toward the future of zero-emis­sion flight for Alas­ka Air­lines.”

ZeroAvia’s hydro­gen-elec­tric engine uses fuel cells to gen­er­ate elec­tric­i­ty from hydro­gen fuel, before using that elec­tric­i­ty to pow­er elec­tric motors which turn the air­craft pro­pellers.

The cer­ti­fi­able ZA2000 sys­tem will include ZeroAvia’s high tem­per­a­ture poly­mer elec­trolyte mem­brane (PEM) fuel cells and liq­uid hydro­gen fuel stor­age to deliv­er the nec­es­sary ener­gy den­si­ty for com­mer­cial oper­a­tions of large region­al tur­bo­props.

Wash­ing­ton State Gov­er­nor Jay Inslee con­tin­ued: “Our state has a rich his­to­ry of lead­er­ship in aero­space and we’re proud to be at the cen­ter of a tech­no­log­i­cal rev­o­lu­tion in zero-emis­sion flight.”

Con­gress­woman Suzan Del­Bene con­clud­ed: “We must pri­ori­tise decar­bon­is­ing the com­mer­cial trans­porta­tion sec­tor. The Alas­ka Air­lines-ZeroAvia col­lab­o­ra­tion could rev­o­lu­tionise the avi­a­tion indus­try.”

The 1.8MW motor con­fig­u­ra­tion con­sists of two ‘Hyper­Core’ mod­ules, each con­sist­ing of 900kW per­ma­nent mag­net radi­al flux motors at 20,000 rpm and pro­vid­ing 15kW/kg motor pow­er den­si­ty.

Last month, ZeroAvia part­nered with Abso­lut Hydro­gen to devel­op liq­uid hydro­gen, pro­duc­tion, stor­age and refu­elling at air­ports for pow­er­ing up to 80-seat air­craft by 2027.

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Jason Pritchard

Jason Pritchard is the Editor of eVTOL Insights. He holds a BA from Leicester's De Montfort University and has worked in Journalism and Public Relations for more than a decade. Outside of work, Jason enjoys playing and watching football and golf. He also has a keen interest in Ancient Egypt.

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