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Honeywell’s newest turbogenerator to power hybrid-electric aircraft; first demo planned later this year

Hon­ey­well is devel­op­ing a pow­er source for hybrid-elec­tric air­craft, which can be used to oper­ate high-pow­er elec­tric motors or charge bat­ter­ies. It can be used for a num­ber of mis­sions, from heavy-lift car­go drones to air taxis or com­muter air­craft, and the first demon­stra­tion is planned for Q3 2021.

This gen­er­a­tor will be com­bined with the Hon­ey­well HGT1700 aux­il­iary pow­er unit, cur­rent­ly flown on every Air­bus A350 XWB, to form a tur­bo­gen­er­a­tor 2.5 times more pow­er­ful than the ver­sion the com­pa­ny unveiled in 2019. 

It will be able to run on avi­a­tion bio­fu­el, includ­ing Hon­ey­well Green Jet Fuel, which is chem­i­cal­ly sim­i­lar to fos­sil fuel, but made from more sus­tain­able alter­na­tives — as well as con­ven­tion­al jet fuel and diesel.

“There is an inher­ent need for elec­tric and hybrid-elec­tric pow­er as the urban air mobil­i­ty seg­ment takes shape and unmanned aer­i­al vehi­cles enter ser­vice,” said Stephane Fymat, vice pres­i­dent and gen­er­al man­ag­er for Unmanned Aer­i­al Sys­tems and Urban Air Mobil­i­ty at Hon­ey­well Aero­space.

“Our tur­bo­gen­er­a­tors pro­vide a safe, light­weight pack­age to serve these bur­geon­ing seg­ments, and we’re design­ing our solu­tions to meet the unique needs of cus­tomers devel­op­ing aer­i­al vehi­cles of the future.”

Tra­di­tion­al­ly, air­craft use fuel-burn­ing engines to mechan­i­cal­ly turn rotors, pro­pellers or fans. Many new designs, how­ev­er, use a dis­trib­uted elec­tric propul­sion archi­tec­ture, in which many elec­tric motors can be tilt­ed or turned off for ver­ti­cal take­off and hor­i­zon­tal flight. A Hon­ey­well tur­bo­gen­er­a­tor can pro­vide elec­tric pow­er for mul­ti­ple elec­tric motors any­where on an air­craft.

Hon­ey­well pio­neered the sus­tain­able avi­a­tion fuel mar­ket with its UOP Ecofin­ing process. Hon­ey­well Green Jet Fuel pro­duced by this process is blend­ed seam­less­ly with petro­le­um-based jet fuel at com­mer­cial scale.

When used in up to a 50 per cent blend with petro­le­um-based jet fuel, Hon­ey­well Green Jet Fuel requires no changes to air­craft tech­nol­o­gy and meets all crit­i­cal spec­i­fi­ca­tions for flight.

“Hon­ey­well’s unri­valed lega­cy in the man­u­fac­tur­ing of aux­il­iary pow­er units and larg­er gas tur­bine engines gives us the abil­i­ty to cre­ate unique pow­er sys­tems for future vehi­cles,” said Tay­lor Alber­stadt, senior direc­tor of Pow­er Sys­tems Busi­ness Devel­op­ment at Hon­ey­well Aero­space.

“We think the future of avi­a­tion will include many new types of propul­sion and pow­er sys­tems, and Hon­ey­well is pre­pared to lead the way in their devel­op­ment.” 

Hon­ey­well is a major play­er in the emerg­ing UAM seg­ment, offer­ing a full line of avion­ics, propul­sion and oper­a­tional systems—all tai­lored for pilot­ed and autonomous ver­ti­cal take-off and land­ing UAM and car­go vehi­cles.

The com­pa­ny unveiled its first tur­bo­gen­er­a­tor for urban air mobil­i­ty at the 2019 HAI HELI-EXPO in Atlanta. It com­bined Hon­ey­well’s HTS900 tur­boshaft engine with two 200-kilo­watt gen­er­a­tors. Since then, the com­pa­ny con­tin­ues to grow its role in the UAM seg­ment, high­light­ed by advance­ments in elec­tric and hybrid-elec­tric propul­sion sys­tems.

Last year, Hon­ey­well unveiled its next-gen­er­a­tion avion­ics lab for unmanned avi­a­tion and urban air mobil­i­ty and has already formed part­ner­ships with eVTOL air­craft devel­op­er Ver­ti­cal Aero­space and Pip­istrel select­ed Hon­ey­well’s Com­pact Fly-By-Wire sys­tem for its Nuu­va V300 unmanned car­go air­craft,

Addi­tion­al­ly, Hon­ey­well signed a mem­o­ran­dum of under­stand­ing with British start­up Faradair Aero­space in Decem­ber 2020, to col­lab­o­rate on sys­tems and a tur­bo­gen­er­a­tion unit that will run on sus­tain­able avi­a­tion fuel to pow­er Faradair’s Bio Elec­tric Hybrid Air­craft (BEHA).

Faradair intends to deliv­er 300 hybrid-elec­tric BEHAs into ser­vice by 2030, of which 150 will be in a fire­fight­ing con­fig­u­ra­tion. Hon­ey­well is in advanced dis­cus­sions with sev­er­al oth­er poten­tial tur­bo­gen­er­a­tor cus­tomers, work­ing to help define pow­er require­ments based on mis­sion pro­files required by var­i­ous man­u­fac­tur­ers.

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Jason Pritchard

Jason Pritchard is the Editor of eVTOL Insights. He holds a BA from Leicester's De Montfort University and has worked in Journalism and Public Relations for more than a decade. Outside of work, Jason enjoys playing and watching football and golf. He also has a keen interest in Ancient Egypt.

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