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NASA’s Solid-State Battery Research Exceeds Initial Goals

NASA researchers at Glenn Research Cen­ter in Cleve­land are devel­op­ing an inno­v­a­tive bat­tery pack that is lighter, safer, and per­forms bet­ter than bat­ter­ies com­mon­ly used in vehi­cles and large elec­tron­ics today.

The work of John Gould and Diana Fitzger­ald of the Aero­nau­tics Research Mis­sion Direc­torate is to inves­ti­gate the use of sol­id-state bat­ter­ies for avi­a­tion appli­ca­tions such as elec­tric pro­pelled air­craft and advanced air mobil­i­ty (AAM).

Unlike indus­try-stan­dard lithi­um-ion bat­ter­ies, sol­id-state bat­ter­ies do not con­tain liq­uids, which can cause over­heat­ing, fire, and loss of charge over time, and they can hold more ener­gy and per­form bet­ter in stress­ful envi­ron­ments than stan­dard lithi­um-ion bat­ter­ies.

NASA’s sol­id-state archi­tec­ture bat­ter­ies for enhanced recharge­abil­i­ty and safe­ty (SABERS) has col­lab­o­rat­ed with sev­er­al part­ners, includ­ing Geor­gia Tech, Argonne Nation­al Lab­o­ra­to­ry, and Pacif­ic North­west Nation­al Lab­o­ra­to­ry.

The SABERS activ­i­ty is devel­op­ing a sol­id state bat­tery for use in avi­a­tion appli­ca­tions In this image NASA researchers John Con­nell and Yi Lin seat­ed are using a cyclic voltam­me­ter to check the per­for­mance lev­el of a brand new cath­ode the SABERS team cre­at­ed for their sol­id state bat­tery

NASA SABERS’s prin­ci­pal inves­ti­ga­tor Roc­co Vig­giano said: “Not only does this design elim­i­nate 30 to 40 per­cent of the battery’s weight, but it also allows us to dou­ble or even triple the ener­gy it can store, far exceed­ing the capa­bil­i­ties of lithi­um-ion bat­ter­ies that are con­sid­ered to be the state of the art.”

A bat­tery must dis­charge ener­gy at a rate suf­fi­cient to pow­er large elec­tron­ics, such as an elec­tric air­craft or unmanned aer­i­al vehi­cle. To that end, SABERS has exper­i­ment­ed with inno­v­a­tive new mate­ri­als yet to be used in bat­ter­ies, which have pro­duced sig­nif­i­cant progress in pow­er dis­charge.

Dur­ing the past year, the team suc­cess­ful­ly increased their battery’s dis­charge rate by a fac­tor of 10, and then by anoth­er fac­tor of 5. Instead of hous­ing each indi­vid­ual bat­tery cell inside its own steel cas­ing as liq­uid bat­ter­ies do, all the cells in the bat­tery can be stacked ver­ti­cal­ly inside one cas­ing.

SABERS has demon­strat­ed sol­id-state bat­ter­ies that can pow­er objects at 500 watt-hours per kilo­gram, dou­ble that of an elec­tric car, and unlike liq­uid bat­ter­ies, sol­id-state bat­ter­ies do not catch fire when they mal­func­tion and can still oper­ate when dam­aged.

SABERS researchers have test­ed their bat­tery under dif­fer­ent pres­sures and tem­per­a­tures, and have found it can oper­ate in tem­per­a­tures near­ly twice as hot as lithi­um-ion bat­ter­ies, with­out as much cool­ing tech­nol­o­gy.

Vig­giano con­tin­ued: “Geor­gia Tech has a big focus on micro­me­chan­ics of how the cell changes dur­ing oper­a­tion, which helped us to look at the pres­sure inside the bat­tery, and which also led us to under­stand how to man­u­fac­ture a cell like this.”

SABERS’s work has piqued the inter­est of the Sub­son­ic Sin­gle Aft Engine activ­i­ty, which is work­ing toward the devel­op­ment of an advanced hybrid-elec­tric con­cept air­craft.

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Jason Pritchard

Jason Pritchard is the Editor of eVTOL Insights. He holds a BA from Leicester's De Montfort University and has worked in Journalism and Public Relations for more than a decade. Outside of work, Jason enjoys playing and watching football and golf. He also has a keen interest in Ancient Egypt.

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