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Rolls-Royce: Successful First Fuel-Burn For Hybrid-Electric Engine

A new Rolls-Royce small gas tur­bine, specif­i­cal­ly devel­oped to pow­er hybrid-elec­tric flight, has suc­cess­ful­ly com­plet­ed its first fuel-burn, reports a press release.

The engine design incor­po­rates a nov­el com­bus­tion tech­nol­o­gy to pro­duce ultra-low emis­sions and the tri­al “con­firms the effec­tive­ness of the com­pact, pow­er-dense tur­bine that will be inte­grat­ed into a light-weight tur­bo­gen­er­a­tor sys­tem,” says the release.

The tur­bo­gen­er­a­tor is being devel­oped for the Advanced Air Mobil­i­ty (AAM) mar­ket to include both eVTOL and eSTOL air­craft for Urban Air Mobil­i­ty (UAM) as well as com­muter air­craft for up to 19 seats. The gas tur­bine under test also has poten­tial appli­ca­tions for heli­copters, aux­il­iary pow­er units (APU) and defence mar­kets.

Matheu Parr, Cus­tomer Direc­tor, Elec­tri­cal of Rolls Royce, com­ment­ed, “The first fuel burn of our brand-new small gas tur­bine is a sig­nif­i­cant leap for­ward with suc­cess­ful stages through­out the test from light-up to the pull-away of the sys­tem. This sig­nif­i­cant achieve­ment fol­lows the fast-paced devel­op­ment time of the new gas tur­bine from con­cept freeze to ‘pass to test’ in under 2 years.”

He con­tin­ued, “The tur­bo­gen­er­a­tor sys­tem will enable our cus­tomers to extend the routes that elec­tric flight can sup­port and means more pas­sen­gers will be able to trav­el fur­ther on low and poten­tial­ly net zero emis­sions air­craft.”

This sys­tem “will com­ple­ment Rolls-Royce’s elec­tri­cal propul­sion port­fo­lio by deliv­er­ing an on-board pow­er source with scal­able pow­er offer­ings between 500 kW and 1,200 kW enabling extend­ed range on sus­tain­able avi­a­tion fuels and lat­er, as it becomes avail­able, through hydro­gen com­bus­tion, explains the release.

It con­tin­ues, “The devel­op­ment brings togeth­er Rolls-Royce’s capa­bil­i­ties in design­ing com­pact and light­weight high-speed rotat­ing elec­tric machines, and high­ly effi­cient gas tur­bines com­bined with the exper­tise to inte­grate them on a sys­tem and plat­form lev­el.

“Test facil­i­ties and equip­ment, com­pris­ing 14 sub­sys­tems in total, were designed, pro­cured and built – or adapt­ed – by a glob­al team in a record time of just under a year. The test set-up com­pris­es com­mod­i­ty com­po­nents such as valves and hoses, and bespoke sub­sys­tems such as the fuel injec­tion sys­tems, oil and ven­ti­la­tion sys­tems, engine mount and water brake that were tai­lored to the spe­cif­ic test require­ments for this new tech­nol­o­gy.”

Matheu added, “With this achieve­ment we have proven we can apply our exper­tise to nov­el designs and are able to test them on a very quick timescale. This capa­bil­i­ty will help Rolls-Royce to deliv­er the prod­ucts that can help us on our path to net zero with­in the ambi­tious indus­try time­lines of the Advanced Air Mobil­i­ty mar­ket.” 

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The release explains that the tur­bo­gen­er­a­tor can be used “in ser­i­al or par­al­lel hybrid appli­ca­tions. It is well suit­ed to recharge bat­ter­ies as well as pro­vide ener­gy to elec­tri­cal propul­sion units direct­ly and there­fore enables air­craft to switch between pow­er sources in flight.” The R&D is being par­tial­ly fund­ed by the Ger­man Min­istry for Eco­nom­ic Affairs and Cli­mate Action.

For more infor­ma­tion

www.rolls-royce.com

(Images: Rolls-Royce)

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