PODCAST: Doug Washburn of Hartzell Propeller on the Engineering Challenges Shaping AAM’s Next Generation
Our latest podcast episode is live! In this episode, host Jason Pritchard speaks with Doug Washburn, Vice President of Engineering and Flight Safety at Hartzell Propeller.
Doug highlights how Hartzell’s century of aviation heritage—specifically its certification expertise and high-volume production capacity—supports the emerging Advanced Air Mobility (AAM) and eVTOL sectors. The conversation focuses on complex engineering challenges, such as transition loading, extreme weight sensitivity, and noise reduction.
Doug notes that minimizing noise relies heavily on larger propeller diameters rotating at slower tip speeds, alongside advanced blade geometries. He emphasizes the critical need for early collaboration between propeller manufacturers, electric motor developers, and aircraft OEMs to optimize overall system efficiency and packaging.
Doug also discusses regulatory progress, digital engineering, and Hartzell’s work with partners like Beta Technologies. He identifies infrastructure, airspace management, and public acceptance as key hurdles for the industry over the next five years.
Click on the Play button below to listen the episode, which is also available on whichever podcast platform you use.

